Ceramic Liners & Ceramic Pistons


The ceramic liner is made up of a metal shell and a high-wear-resistant ceramic lining which are fitted together through mechanical processing and hot charging. It is mainly used in offshore & onshore drilling and geological exploration. It has the properties of high strength, high toughness, wear resistance, high hardness, corrosion resistance, acid and alkali resistance, anti-static and super smooth surface, suitable for use in particularly adverse circumstances.


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Features of Ceramic Liner


● Wear Resistance:
Compared with the traditional bi-metal liner, ceramic liner’s service life is 10 times longer and can be up to 4,000 hours.


● Surface Quality:
The ceramic lining has uniform microstructure. The surface undergoes rounds of fine machining and has excellent smoothness and gloss.


● Mechanical Properties:
By using the phase transformation toughening technology, the strength, hardness, toughness and thermal shock resistance of the material have been greatly improved, thus endows it with superior overall mechanical properties.


● Lower Costs:
Compared with the traditional bi-metal liner and single-phase alumina liner, the costs of the ceramic liner such as maintenance, labor, storage, transportation etc. are much lower.


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Types of Drilling Mud Pump Ceramic Liners


NO.

Types

F1300/1600

F800/1000

F2200HL

F1600HL

1

4 1/2"

4 1/2"

130

130

2

5"

5"

140

140

3

5 1/2

5 1/2

150

150

4

6"

6"

160

160

5

6 1/2

6 1/2

170

170

6

7

110

180

180

7

130

120

190


8

140

130

200


9

150

140

210


10

160

150

220


11

170

160



12

180

170





Ceramic Liner Technical Parameters


Item

ZTA

Ingredient

Zirconia

Volume density, g/cm3

4.1

Flexural strength, MPa

400-600

Fracture toughness, MPa.M1/2

4-6

Rockwell hardness, HRA

88

Face roughness, µ m

0.20

Compressive strength, MPa

3000

Abrasion resistance, cm3

0.20

Thermal shock resistance

450

Service life, h

4000