Preface

Thanks for using F series mud pumps produced by Baoji Oilfield Machinery Co., Ltd.

The outline dimension, frame, and fluid end of F-1300 and 1600 mud pump are the same, only the

bearing and gear pair of power end are different. For convenience of customer, this manual introduces

these two kinds mud pumps at the same time.

Instruction manual of F1300/1600 mud pump is a complete document for customers. This manual

offers a plenty of accurate and concise data and operation procedure for reference of operator,

maintenance personnel, and technologists.

It is not intended, nor would it be possible in such limited space, to cover every possible condition

which may be encountered. Strictly operating according to specification and regulation can not only

minimize down-time of mud pump but also prolong service life of equipments.

All specifications and data are in accordance with engineering designs specification and should be

strictly abided during operation, maintenance and repair. For the matching equipments, user should

operate and repair in reference to the documents supplied by original manufacturer.

If this manual has some defects, please present your suggestion and opinion.

1. Safety Regulations

The following safety regulations are general regulations for F-1300/1600 mud pump. The regulations

don’t appear in later chapters of Operation & Maintenance Manual. The operator should master and

use these recommended preventive steps during rig operating and maintaining. The detailed

preventive measures are included in the warnings of the manuals.

1.1 Qualified Persons

Only ones who are qualified can run or service the equipment.

1.2 Safety Devices

All operators and equipment servicing persons shall wear exposure suit, protective hat, protective

shoes and other safety devices. Operators shall be equipped with anti-gas devices during drilling

operation.

1.3 Safety Custom

Good safety custom should be followed in operation of installation, operation, disassembly, servicing

etc. It is also the client’s duty to establish good safety custom and train operators to obey such rules.

1.4 Equipment/Components Operation

Operators shall run equipment or its components only after they have read through every related

manual and been familiar with controls and functions of these equipment / components.

1.5 Unauthorized Persons

Unauthorized persons shall be kept off equipment area when it is in operation or service.

1.6 Visibility

Operation of this system is not allowed under lower visibility. Including before sunrise and after sunset

is not allowed to operate except for proper light source.

1.7 Pre-start

Any control element shall be in proper position (“On”, “Off”, or “Middle”) before starting devices.

1.8 Working Area

Working area should be clean, with out obstacles, manual tools and other objects when this equipment

running.

Operation Manual of F-1300/1600 Mud Pump

4

1.9 Firing Requirements

Firing during operation shall be kept far away from hazardous divisions and approved by related

persons

2. Technical and performace perameters

2.1. Technical Specification

Model F-1300 F-1600

Type Triplex single acting piston pump

Max. Liner size mm 180 180

Rated Power kW 960 1180

Rated stroke spm 120 120

Stroke length mm 305 305

Gear ratio 4.206 4.206

Valve pots API 7# API 7#

Weight kg 24572 24971

2.2 Performance data

Performance data of F-1300/1600 Mud Pump data sees table 1. When imperial system liner is

adopted, the performance data sees table 2.

2.3 Overall Dimension

Overall dimension of F-1300/1600 Mud Pump sees Fig.1.

Table 1 Performance data of F-1300/1600 Mud Pump

Liner Diameter, mm & Rating pressure, MPa(Psi)

180 170 160 150 140 130

F-1300 18.7 2720 21.0 3050 23.7 3440 27.0 3915 31.0 4495 34.5 5000

F-1600 23.1 3345 25.9 3750 29.2 4235 33.2 4820 34.5 5000 34.5 5000

Rating power

F-1300 F-1600

Stroke/minute

kW HP kW HP

Displacement L/S (GPM)

130 1050 1408 1293 1733 50.42

(799)

44.97

(713)

39.83

(631)

35.01

(555)

30.50

(483)

26.30

(417)

*120 969 1300 1193 1600 46.54

(737)

41.51

(658)

36.77

(583)

32.32

(512)

28.15

(446)

24.27

(385)

110 889 1192 1094 1467 42.66

(676)

38.05

(603)

33.71

(534)

29.62

(469)

25.81

(409)

22.25

(352)

100 808 1083 994 1333 38.78

(614)

34.59

(548)

30.64

(485)

26.93

(427)

23.46

(372)

20.23

(320)

90 727 975 895 1200 34.90

(553)

31.13

(493)

27.58

(437)

24.24

(384)

21.11

(334)

18.21

(288)

1 0.3878

(6.147)

0.3459

(5.483)

0.3064

(4.857)

0.2693

(4.269)

0.2346

(3.719)

0.2023

(3.206)

Note: 1. Based on 100% volumetric efficiency and 90% mechanical efficiency.

Operation Manual of F-1300/1600 Mud Pump

5

2. *Recommended strokes and input power for continuous service.

Table 1 Performance data of F-1300/1600 Mud Pump

Liner Diameter, in & Rating pressure, MPa(Psi)

7 6 3/4 6 1/2 6 1/4 6 5 1/2 5

F-1300 19.2 278

5 20.7 299

5 22.3 323

0 24.1 349

5 26.2 379

5 31.1 451

5 34.5 5000

F-1600 23.6 343

0 25.4 369

0 27.4 398

0 29.7 430

5 32.2 467

0 34.5 500

0 34.5 500

0

Rating power

F-1300 F-1600

Stroke

/minut

e

kW HP kW HP

Displacement L/S (GPM)

130 1050 1408 1293 1733 49.19

(779)

45.74

(725)

42.41

(672)

39.21

(621)

36.14

(573)

36.36

(481)

25.10

(398)

*120 969 1300 1193 1600 45.40

(719)

42.22

(669)

39.15

(620)

36.20

(573)

33.36

(529)

28.03

(444)

23.16

(367)

110 889 1192 1094 1467 41.62

(659)

38.70

(613)

35.89

(569)

33.18

(526)

30.58

(484)

25.69

(407)

21.23

(336)

100 808 1083 994 1333 37.84

(599)

35.18

(557)

32.62

(517)

30.16

(478)

27.80

(440)

23.36

(370)

19.30

(306)

90 727 975 895 1200 34.05

(540)

31.66

(502)

29.36

(465)

27.15

(430)

25.02

(396)

21.02

(333)

17.37

(275)

1 0.3784

(5.997)

0.3518

(5.577)

0.3262

(5.171)

0.3016

(4.781)

0.2780

(4.406)

0.2336

(3.702)

0.1930

(3.060)

Note:

1. Based on 100% volumetric efficiency and 90% mechanical efficiency.

2. *Recommended strokes and input power for continuous service.